Rotary die cutting is the process of cutting or perforating a desired shape out of flexible material using a rotary press.
Generally, rotary die cutting is good for:
- High volume projects of consistent cut
- Smaller sized products
- Cutting products from a web (continuous roll)
- Producing less waste than other, comparable methods
- Low-tolerance, precision cutting
- Fast turnaround times
- Multiple process projects – rotary die cutting can be combined with printing, embossing, laminating and other processes.
- Kiss cutting materials on a liner
Presses Used in Rotary Die Cutting
Rotary die presses allow for consistent accuracy and high speed converting of various flexible materials. Rotary die presses can be set up to die cut and kiss cut, while laminating, scoring and sheeting in line. The web width of the rotary die press may determine the width of the material being used, the size of the rolls and how many processes may be designed into the fabrication process. Both the fabrication process and the rotary die cutting of parts entail detailed preparation and engineering.
Materials Used in Rotary Die Cutting
A variety of materials can be processed by Can-Do National Tape’s rotary die-cutting services for a wide variety of applications. Materials include felt, fabrics, fiber, paper, metals and alloys, plastics, rubber, foams, composites, electrical insulating materials, EMI/RFI shielded foils, and laminates. Examples of products manufactured by Can-Do National Tape’s die cutting processes are automotive heat shields and sound dampening foam parts for the appliance industry.
Typical services offered by Can-Do National Tape include CAD/CAM support, design assistance, short run production, high volume production, and quality control. Our experienced and knowledgeable staff can assist with concepts, manufacturing costs, manufacturing techniques and material considerations.
Can-Do National Tape is certified to the ISO 9001:2008 quality standard. We are a master converter specializing in providing high quality, rotary die-cutting services of adhesive backed materials
Can-Do National Tape offers rotary die cutting services to convert various materials into predefined shapes and sizes using the die-cutting process. The appropriate die-cutting method depends on such factors as the material being converted, the number of pieces needed, and the required tolerances.
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